Copyright © 2022 Accurate Electronics
Our goal since 1988 has been to become more than simply another supplier, but rather your manufacturing partner.
Accurate Electronics has over thirty years of experience supporting our customers with PCB Assembly. Our size and flexibility allow us to focus on your quick turn prototypes as well as your volume production requirements – all assembled in our fully ESD, temperature and humidity-controlled environment. Our wide spectrum of PCBA capability ranges from Through-Hole technology to all Surface Mount placements – including 0201 chips, micro BGA’s, BGA’s and fine pitch. We have three state of the art SMT lines including a high-speed FUJI line that can place up to 40,000 components per hour allowing us to easily support your volume production.
We utilize state of the art machines and equipment supported by our knowledgeable engineering staff and technicians. As the technology advances – as it always does – Accurate Electronics remains at the forefront through the investment of new and better manufacturing equipment.
Accurate Electronics specializes in High mix / Low or High Volume PCB assembly. Our technicians are IPC-A-610 and J-STD-001 and Space Addendum certified. They receive continuous training from our in house IPC trainer.
Accurate Electronics utilizes three SMT Pick & Place lines that can handle both rigid and flex boards. Each line can place between 30,000 to 40,000 components per hour with component sizes ranging as small as an 0201 chip and up to 2” BGA’s. Our placement accuracy for die size and micro BGA’s is +/- 0.03mm.
Our EKRA screen printers can apply the precise amount of solder paste to the PCB and with repeatable accuracy. All boards are uniquely profiled using a thermal profiler to ensure proper distribution of heat throughout the board.
The reflow ovens ensure rapid response times and precise temperature controls. This guarantees process uniformity, regardless of component density or board loading – with identical profile performance in either air or nitrogen.
All SMT boards are then 100% inspected by our Automated Optical Inspection (AOI) machines. This process identifies defects for solder joint quality, polarity, incorrect parts, and missing parts.
Accurate Electronics inspects all leadless components including BGA’s, Micro BGA’s and QFN’s with our X-Ray machine. This X-Ray inspection identifies solder voids, bridges, insufficient solder and tin whiskers. It also verifies a proper solder-ball collision under BGA’s.
Accurate Electronics can easily manufacture Through-Hole
With a programmable feature and precise process controls the ACE KISS sets all parameters, including immersion depths, pre-heat dwells, travel distances and speeds, solder temperature and wave height. The result is significantly better solder joint quality than that of hand soldering with a solder iron.
Accurate Electronics can incorporate your Printed Circuit Board into an electro-mechanical fixture to deliver a complete finished product. Each Box build is unique so we combine the right processes with rigorous test procedures in a well developed custom work cell environment to ensure world-class product performance.
- Integrate a PCB assembly into an enclosure with wire, cables and hardware
- Add a full front panel assembly equipped with a display
- Assemble and test more complex complete systems
- Offer fulfillment programs to drop ship finished product to your end customers
Our advanced Air-Vac DRS25 machine enables strategic and precision BGA rework. This machine provides BGA removal, pads cleaning, and BGA installation. It also produces accurate, crisp vision alignment.
Features / Benefits:
- Repeatable Thermal Performance
- Controlled Ramp up & Ramp down temperature for lead
and lead-free rework
- Precise Heat Flow localized to the item being reworked
- Bottom Pre-heater Plates
- Automatic Vision Alignment System
- Auto Profiling Software
- Auto Pad Cleaning for new BGA placement
- Wide variety of nozzles to accommodate different BGA packages
Whether your company is a well established OEM or an emerging business in need of a prototype board assembly or New Product Introduction (NPI), Accurate Electronics is the Contract Manufacturer you can trust to manufacture your board with quality, yet quickly. As time to market is critical to your success, Accurate Electronics can deliver most prototypes in two business days. We offer Design for Manufacturability (DFM) analysis that will yield you a higher reliability board at a reduced manufacturing cost. Accurate Electronics can assist your company from the R&D stage to prototyping and through to the final product development and, ultimately, to production.
- Speed – Able to react quickly to customer dynamics and time line
- Flexibility – Adapt instantly to changing customer needs
- Focus – Prompt customer service with attention to detail on specific daily needs
Accurate Electronics has the ability to perform the following:
- Electrical & Functional Tests
- Hi-Pot Test
- Flying Probe Test
- Environmental Test
- Firmware Programing
Accurate Electronics performs Conformal Coating and Encapsulation services to customer specifications. The boards are then inspected under UV light for proper coverage and uniformity. We use a wet film thickness gauge and micrometers to measure the coating thickness ensuring that the customer specs have been met.
Our team of industry experts is committed to Operational Excellence. Our highly skilled and experienced manufacturing technicians – certified to IPC-A-610 and J-STD-001 with space addendum – aim to deliver quality and reliable products every time. Our Quality Assurance teams and electronic engineers carefully monitor all PCB assemblies through a rigorous process using leading edge machines and equipment.
There is no place for complacency at Accurate Electronics. That is why we employ continuous improvement with Lean and Six Sigma to reduce waste, increase efficiency, lower cost, and improve product quality and customer satisfaction. Our yearly customer product acceptance rate exceeds 99.95 %.
Accurate Electronics utilizes many Quality Management tools like process control established from risk analysis and risk mitigation. We recognize the need to continuously improve in all aspects of our business. Our management system certifications, registrations, and industry training demonstrate our commitment to customer satisfaction, quality, safety, and the environment.
Certifications – Registrations -Compliances:
- AS 9100
- ISO 9001
- ISO 13485
- ITAR registered
- IPC-A-610, J-STD-001D with Space Addendum
- UL, FDA, GMP
- RoHS/REACh compliant
- Full ESD Controls to ANSI/ESD S20.20
- On-Site Certified IPC-Trainer
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We Make Your Designs Come to Life
Why Accurate Electronics?
With pride, passion, and performance Accurate Electronics offers an uncompromising commitment to quality with a focus on speed and exceptional customer service.